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Machine Tool Update

Machine Tool Update

The challenge was to extend the life of a 35+ year old machine tool.  The control hardware was no longer supported and failures were becoming more common.  After servicing the machine for more than four years it was finally impossible to find replacement components....
Brush Trim Cell

Brush Trim Cell

The challenge was to trim the bristles of a molded brush head that came in a range of sizes and shapes. The solution was a simple cell with adjustable motions that allowed the brush diameter to be set anywhere within a defined range.  The corner radius could also be...
Insulated Glass Panel

Insulated Glass Panel

The challenge was to assemble insulated glass panels utilizing a very unique spacer between the glass panels. The solution included a spacer transport system, a rotary assembly / forming station, as well as a gas fill station. Innalytical Solutions led the design of...
Robotic Assembly & Packaging Cell

Robotic Assembly & Packaging Cell

The challenge was to install various components into injection molded plastic parts coming directly from the injection molding machine. The solution was a robotic cell with interchangeable tooling that allowed 11 different automotive parts to be assembled and packaged...
Tumbler Broaching Cell

Tumbler Broaching Cell

The challenge was to automatically broach the slots in a small lock tumbler. The solution was a dial based cell that could broach and inspect the lock tumbler. Innalytical Solutions provided the mechanical design for the system.  Images used courtesy of Midwest...
Semi-Automatic Tire Assembly

Semi-Automatic Tire Assembly

The challenge was to provide a machine that would disassemble a three piece rim assembly and then assemble the complete pneumatic tire.  The tires are used on off-road equipment excavating equipment and weigh up to 1,500 pounds.  The tire design presented many...