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Hydraulic Suspension Component Assembly & Test #2

Hydraulic Suspension Component Assembly & Test #2

The challenge was to design a system that could safely assemble and test several different sizes of the suspension components.  In addition the machine had to contain the 1,300,000 pounds of force produced during the functional test of the assembly. The solution was a...
Hydraulic Suspension Component Assembly & Test #1

Hydraulic Suspension Component Assembly & Test #1

The challenge was to design a system that could safely assemble and test suspension components that weighed up to 4 tons each.  In addition there were seven different sizes of the completed assembly. The solution was a ten axes, servo operated machine that assembled...
Cycle Time Simulation

Cycle Time Simulation

The challenge was to create an estimate of the time required to complete a programmed cutting cycle on a commercial finishing system.  The system consisted of a cutting head mounted on a two axis gantry.  The path was created using a graphical program and exported as...
Cycle Time Simulation

Cycle Time Simulation

The challenge was to analyze various design alternatives for a sophisticated assembly system. The solution was to create a SolidWorks animation where each step of the assembly process could be simulated and optimized.  The video shows the animation created for this...
Collet Design

Collet Design

The challenge was to design a replacement collet for a two piece retractable rod that would eliminate the rattling created when the two tubes contacted each other.  The concern was applying adequate pressure on the thin tube while keeping the stress on the nylon...