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Insulated Glass Panel

Insulated Glass Panel

The challenge was to assemble insulated glass panels utilizing a very unique spacer between the glass panels. The solution included a spacer transport system, a rotary assembly / forming station, as well as a gas fill station. Innalytical Solutions led the design of...
Axle Assembly System

Axle Assembly System

The challenge was to assemble a large axle assembly with a totally flexible / reconfigurable system while using only battery powered torque wrenches for the assembly process. The solution was a series of portable assembly cell along with hand powered transfer carts...
Robotic Assembly & Packaging Cell

Robotic Assembly & Packaging Cell

The challenge was to install various components into injection molded plastic parts coming directly from the injection molding machine. The solution was a robotic cell with interchangeable tooling that allowed 11 different automotive parts to be assembled and packaged...
Tumbler Broaching Cell

Tumbler Broaching Cell

The challenge was to automatically broach the slots in a small lock tumbler. The solution was a dial based cell that could broach and inspect the lock tumbler. Innalytical Solutions provided the mechanical design for the system.  Images used courtesy of Midwest...
Semi-Automatic Tire Assembly

Semi-Automatic Tire Assembly

The challenge was to provide a machine that would disassemble a three piece rim assembly and then assemble the complete pneumatic tire.  The tires are used on off-road equipment excavating equipment and weigh up to 1,500 pounds.  The tire design presented many...
Modular Assembly / Test Fixture

Modular Assembly / Test Fixture

The challenge was to design a  modular fixture that would allow multiple products to be assembled and tested within the same assembly cell. The solution was a series of small modular fixtures based on die stamping components that allowed various parts to be assembled...