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Fuel Tank Leak Test

Fuel Tank Leak Test

The challenge was to design a system to leak test a fuel tank, by dunking the pressurized tank under water, with the ability to easily locate the source of the leak. The solution was a mechanism that lowered the fuel tank into the dunk tank and then rotated the tank...
Boom Pin Press

Boom Pin Press

The challenge was to press a large pivot pin into the large boom of an excavator. The solution was a large tool balancer that supported a floating frame, which included a press cylinder, that would pull the pivot into the boom and frame. Innalytical Solutions...
Hydraulic Suspension Component Assembly & Test #2

Hydraulic Suspension Component Assembly & Test #2

The challenge was to design a system that could safely assemble and test several different sizes of the suspension components.  In addition the machine had to contain the 1,300,000 pounds of force produced during the functional test of the assembly. The solution was a...
Hydraulic Suspension Component Assembly & Test #1

Hydraulic Suspension Component Assembly & Test #1

The challenge was to design a system that could safely assemble and test suspension components that weighed up to 4 tons each.  In addition there were seven different sizes of the completed assembly. The solution was a ten axes, servo operated machine that assembled...
Cycle Time Simulation

Cycle Time Simulation

The challenge was to create an estimate of the time required to complete a programmed cutting cycle on a commercial finishing system.  The system consisted of a cutting head mounted on a two axis gantry.  The path was created using a graphical program and exported as...
Hole Gauging with Vision

Hole Gauging with Vision

The challenge was to gauge the diameters of critical holes (orifices) in cylindrical parts as it was rotated. The tolerances were as low as 0.0002″.The solution was a system utilizing a vision inspection system triggered by a micro PLC. The micro PLC also...